3000rpm CNC Bevel Gear Lapping Machine, High Precision Gear Lapper
|Maximum Diameter of Driven Gear||mm||500|
|Maximum Diameter of Driving Gear||mm||250|
|Distance from Spindle Axis of Driving Stock to Spindle of Nose of
|Distance from Spindle axis of Driven Stock to Spindle Nose of
|Diameter of Spindle Hole at Large End||mm||100|
|Diameter of through Hole||mm||92.5|
|Diameter of Spindle Hole at Large End||mm||60|
|Diameter of Through Hole||mm||56|
|Main Driving Motor||KW,rpm||5.5, 0~3000|
|Power Supply||60A 380V 50HZ|
|Compressed Air||Rated Flow Rate||L/min||2000|
|Total Power of Motors||KVA||18.25|
|Overall Dimensions (L X W X H)||mm||3736×1750×2362|
Note:The specifications will be adjusted at any time,because of the
continuous development of our product.
This machine is a CNC bevel gear lapper designed mainly for lapping
in pairs all kinds of bevel gears., especially for bevel gears
manufactured by batch and mass productions used in automobile,
passenger car, tractor, ship building and machine tool industries.
Along with the continuous development of the automobile industry,
the application of the lapping technique becomes wider and wider.
This machine is used for the high-speed and accurate lapping of
spiral bevel gears and hypoid gears to increase the surface finish
of the tooth flanks, to correct properly the tooth distortions
produced after heat treatment and to modify the positions and size
of the tooth bearings in order to attain to the goals of smooth
transmission and lower noise.
1．The driving shaft is mounted vertically and the force directs
against the machine bed to increase the driving rigidity.
2． E, P and G (X, Y, Z) three axial additional lapping motions are
adopted and concentrated upon the driven shaft. The machine
structure is compact, and motions are made by lead screws driven by
three servo motors and controlled by the NC system. Together with
the driving shaft, simultaneous movement of three axes and various
lapping cycles are possible.
3．The driving shaft is driven by a servo motor of great torque, and
the maximum speed is up to 3000 rpm and can be adjusted freely.
Meanwhile, frequent rotations and reverse rotations can be made to
lap the drive sides and the coast sides of the gear teeth. The
hydraulic motor drives the driven shaft and the braking moment is
controlled by an electro hydraulic proportional control valve. This
solution is both up to date and reliable, and the adjustments are
4． The angle of the lapping compound swivel rod is adjustable,
which has two adjustable nozzles. One is for the drive sides and
other is for the coast sides.
5．The MITSUBISHI M64 CNC control system and servo system are
equipped on this machine. A 5.5 kw, 0-3000 rpm servo motor is used
as the main drive and the E and P (X, Y) motions are driven by 1
kw, 2000 rpm motors. The G(Z) motion is driven by a 1.5kw, 2000 rpm
servo motor and the relative servo unit. The main drive motor can
be regulated steplessly and changes over between rotations and
reverse rotations every 20 seconds to 1 minute. The swiveling
amounts of E, P and G (X, Y, Z) three axes are adjustable and the
three axes can move simultaneously. All the four lapping cycles
(standard, center, trimming and periphery)will be controlled by the
machining programs. All the buttons for the operation and
adjustment necessary for the lapping cycles are mounted on the
control panel and the button station. The E, P and G (X, Y, Z)
coordinate values of the driving shaft and the driven shaft can be
displayed on the screen.
6．The braking moment of the driven shaft is controlled by the
electrohydraulic proportional control valve mounted on the
hydraulic system. The moment can be adjustable in the range from
2.5-25NM, and a torque displaying device is available. The
hydraulic motor has the braking and shedding functions, and
pressures for braking and shedding are set to 2.0Mpa and 7.0Mpa
respectively. Clamping and unclamping of workpieces on the driving
and driven shafts, the advance and withdrawal of the driven stock,
clamping and unclamping of the driven stock and the cross slide,
swiveling in and out of the lapping compound rod, and the opening
and closing of the enclosure can be done through different
hydraulic cylinders. The hydraulic oil is cooled by an independent
7．The air sealing of the driving and driven shafts, the blowing for
cleaning the arbor of the driven gear, the pneumatic position
detection of the driven stock, the pneumatic position detection of
the lapping compound rod to the up position and control of opening
and closing of the right and left lapping compound nozzles will be
conducted by the pneumatic system.
8．The machine has an independent system to heat, mix and supply the
9．A safety enclosure is equipped on the machine.
10．An air conditioner can be equipped for the independent sealed