CNC Gear Shaping Machine for CNC Slotting Machine Vessels,
The machine for large and high precision CNC slotting machine,
mainly used in large vessels, engineering machinery, large wind
turbines, large forging equipment, large metallurgical equipment
and large equipment requiring precision indexing.
The machine is particularly suitable for machining large diameter,
large modulus, high-precision, large gear gear gear wheel and deep
holes, and apply to any Helix angle of Helical cylindrical gear.
1. The six four axis NC machine tools for gear shaping machines,
rack and can be processed within a maximum diameter of 4000 mm,
gear 3500 mm, the largest fine-30 mm. Six CNC axis:
(1)Table rotation axis (c-axis): work table spindle rotation,
drives the workpiece rotating with a totally closed-loop feedback
(2) Turret rotation axis (C2-axis): rotate cutter shaft, driven
tool rotate, full closed-loop feedback functions, processing gear
with c-axis, when machining helical gear z-axis and c-axis and
(3) Drive shaft (z axis): hydraulic cylinder reciprocating movement
of the knife shaft movement, completed the main cutting motion with
a totally closed-loop feedback functions, stroke and stroke lengths
can be adjusted automatically.
(4) Radial feed axis (x axis): over bed bed in relative movement,
driven radial feed the column with a totally closed-loop feedback
(5) Diagonal cutter axis (y axis): processing of helical gears
especially when helical gears, complete diagonal cutters.
(6) Cutter shaft (X2-axis): servo cutter, and z-axis.
2. Machine is configured with Germany Siemens (SIEMENS) company
840D CNC and digital servo system .
3. The machine bed and the docking layout of table, column in the
body moves the bed achieve radial feed, with diagonal cutter
4. This machine adopts hydraulic servo drive technology enables
automatic adjustment of stroke of stroke length and location,
precise positioning and adaptive speed regulating; can achieve high
efficiency processing cutting force and makes the tool quick-return
twice times the cutting speed.
5. Working table adopts hydrostatic bearing of spindle and bearing
combination support technology and YRTM double worm gear
consumption gap drive technology, has a precise and significant, no
characteristic of low speed creeping.
6. Cutter shaft using electronic spiral Rails features, you can
implement any Helix flexible machining.
7. The machine with servo cutter function; no shock dual conjugate
cams can be flexible equipment to meet the needs of processing drum
8. Machine tools with circular cutting force feed amount control
function, can be adjusted according to the different cutting area
and cutting material feed speed in a circle, make full use of power
and one-third of the work time.
9. This machine has a line measurement function, you can detect the
workpiece tooth pitch, tooth to tooth.
10. The machine is at a constant temperature environment, with
stable 6-level Machining accuracy.
11. This machine uses high-power cooling with internal and external
gear cutting chips respectively function.
|Internal / external teeth nominal diameter||mm||4000 /3500|
|Workpiece swing diameter||mm||4800|
|Maximum workpiece modulus||mm||30|
|Electronic largest helix angle helical guide||degree||±12|
|Maximum cutting stroke||mm||650|
|Maximum workpiece tooth width||mm||600|
|Number of strokes||str/min||10～30|
|Minimum / Maximum center distance||mm||750～1880|
|Spindle nose above the table from the lowest position||mm||500～1100|
|Rotary table positioning accuracy||6″|
|Repeat positioning accuracy rotary table||3″|
|Machine accuracy class||6|
|Shaper cutters make cutting depth||mm||>0.6|
|Let amount oblique knife||mm||±60|
|CNC system||Siemens 840D|
|Total weight of machine||t||55|
|An area the size of the machine||m2||12×8|