CNC Whirlwind Gear Chamfering Machine Turning Workpiece Spindle
The machine adopts the principle of whirlwind usage for milling so
as to reduces the idle stroke, and improve the processing
efficiency. The spindle adopts direct drive torque motor, cutter
spindle uses direct connection servo motor,eliminated the
transmission backlash so that ensured workpiece spindle’s
synchronism performance with cutter spindle,makes machining
accuracy stable and reliable. According to the customers’ order,
the machine can be equipped with non-contact automatic tooth
meshing device, adjust digital display device by manual,automatic
lubrication, automatic door , deburring device etc., and it meets
various needs of the customers. The type of machine is specially
designed for automobile, tractor, motorcycle and other industries.
It is applied to the gear chamfering for the gearboxand the
synchronizer, especially suitable for batch production of small
●The manual adjustment shaft is equipped with digital display
device, which can show all kinds of manual adjustment position, so
as to reduce replacement adjusting time.
●The machine was established the mathematical model, and
independent development adjustment software, and then the precision
can satisfy software requirements.
●The cutter spindle adopts side hanging style, good in technology.
The manual adjustment adopts rectangular ,dovetail guideway, the
revolving axles is close to cutter with high precision.
●The machine bed adopts large angle chip removal outlet, it is
covered stainless steel plate and suitable for dry cutting. The
iron chips trolly has insert into machine bed directly, it is
convenient to maintenance.
●Typical workpiece is compared with traditional processing method:
|Parameters||Synchronizer toothed sleeves.|
|Number of teeth||Z||36|
|included angle(single side)||54°±1°|
Machining efficiency:Above 45 sec.(one cutting)
60 sec.(twice cutting)
It is easy to produce burr.
Machining efficiency:16 sec.
Process Smoothness Well
|Max. Workpiece diameter(mm)|
Straight angle: 80°~130°
Face angle: 0°~15°
|Number of teeth||Above 8 teeth|
|Turning diameter of workpiece spindle(mm)||Ф320|
|Mounting basic hole of workpiece spindle(mm)||Ф90 H7|
|Mounting basic hole of cutter spindle||Ф20 H7|
|Speed of cutter spindle(rpm)||6000|
|Main motor power (KW)||35|
|Overall dimension : L×W×H (MM)||3100×2100×2150|
|Net wight (Kg)||4500|
Heng Yong company gathered many experienced experts. This team is
lead by people have over decades of experience, and filled with
young, energetic engineers. With strong research and developing
ability, our company put extraordinary effort on developing
complete sets of gear machinery. Now we are able to provide our
customer the main products as follows: Gear Shapers, Straight Bevel
Gear Generators, Spiral Bevel Gear Generators, Spiral Bevel Gear
Grinders, Hypoid Gear Testers, Gear Lappers, Gear Quenching Press,
Gear Chamfering Machines, Gear Hobbers, Honing Machines, Vertical
& Horizontal Machining Centers, Special Precision Speed
Reducers, Roll Stander for Seamless Tube Stretch Reducing Mill,
Gear Coupling Family, Low Drive Devices and Environmental
Protective Equipment of 16 kinds, more than 30 families, and more
than 150 types and specifications. The company focus on developing
heavy-duty, large CNC gear machinery, which are urgently needed by
the government and makes industrialize as soon as possible, provide
a great variety of advanced gear machinery to the market. The
company is using the leading 3D designing software for developing
and designing. The company combines producing with research and
development by Cooperating with TIANJIN University and other
colleges for many years.